Lion Bulk Handling recently completed the upgrade of two KOVAKO® ship-to-silo unloaders in Spain. The project focused on modernizing the control systems, replacing critical components and inspecting the condition of the equipment to restore reliable unloading performance.
The result: proven bulk handling equipment equipped for continued operation with a modern control platform.
Modernizing the control system
A key part of the project was the upgrade of the unloaders’ operating system, PLC and HMI.
These upgrades provide the machines with a modern and reliable control platform while allowing operators to continue working with existing unloading equipment.
Several critical components, including hoses and valves, were also replaced as part of the modernization.
Technical inspection of the unloaders
Modernization is not only about replacing controls.
Lion Bulk Handling also inspected key parts of both machines, including:
- Unloading arms
- Vacuum blowers
- Compressors
- Hoses and valves
- Control and automation systems
By combining inspection with targeted upgrades, the condition of the complete unloading system could be assessed rather than focusing on individual components alone.
Onsite support and knowledge transfer
During the project, Lion provided onsite technical support and knowledge transfer to the customer’s team.
This helps operators and maintenance personnel understand the upgraded systems and supports reliable operation and maintenance in the years ahead.
The project demonstrates how modernization, technical inspection and hands-on support can extend the useful life of existing bulk handling equipment and restore system performance.
Lion Bulk Handling and KOVAKO®
Lion Bulk Handling is an authorized supplier of Fuller’s KOVAKO® ship and barge unloaders.
In addition to supplying unloading systems, Lion supports existing equipment through inspection, modernization, engineering and technical service.
Lion operates globally and primarily supports KOVAKO applications across Europe, the Middle East and Asia.
Discover Upgrade & Modernization Services
Looking to modernize an existing ship unloader or restore the performance of ageing bulk handling equipment?
Contact Lion Bulk Handling to discuss inspection, upgrades and technical support for your system.
